Components in top form

Production and process

At SIMON Sinterlutions, we have a machine park with a wide range of powder and calibration presses. In this way, we can reliably and accurately implement the most diverse requirements for your component. Our numerous mechanical, hydraulic and servo-electric multi-layer presses allow press forces up to 1600 kN. This makes us your specialist for small to medium-sized components.

Our sintering process is carried out in modern sintering equipment qualified according to CQI-9 requirements, such as conveyor belt furnace.

We also have oil impregnation equipment and machines for surface treatments such as vibratory grinding or scouring. Special equipment for mechanical processing and for the production of complete assemblies rounds off our machine park.

In addition to our in-house manufacturing capabilities, we offer further finishing steps via qualified suppliers, such as machining, coating or additional heat treatment. In other words: At SIMON Sinterlutions, you get everything from a single source.

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Toolmaking in a class of its own

With SIMON Tooling, we not only produce the highest quality tools for all areas of the SIMON GROUP, but also for all our external customers and partners. SIMON Tooling also has extensive know-how in the development and design of pressing and calibration tools.

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Development

From the idea to the SOP

When developing new products, our design specialists are there to help your technical department throughout the entire process: with experience, commitment and extensive know-how.

Comprehensive service for our customers is a top priority at SIMON Sinterlutions – with individual support and an approach rooted in partnership to all details of implementation:

1. Competent material selection according to the requirements
2. Advice on the cost-oriented design of components
3. Joint development – from the idea to the product
4. Support the development phase by manufacturing prototypes
5. Flexible prototyping with the help of sintering blanks

 

The implementation of your ideas

1. Your idea

  • Your drawing and 3D data
  • Your concept
  • Your requirements

2. Consulting & support

  • Many years of experience in powder press tool making & powder metallurgy
  • Intensive cooperation with your technical departments
  • Shared path to sintering-compatible components

3. Solutions development

  • Optimization proposals
  • Prototypes from sintered discs
  • Common measurement and test systems

4. Company toolmaking

  • Short distances in tool production
  • Flexible response

5. Start of production

  • Project management
  • Secure implementation process

6. Consistent quality

  • 3D measuring machine
  • Material analyses
  • Metallography laboratory
  • Scanning electron microscope (SEM)
  • Self-developed automatic test systems

Information material – Sinterlutions

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